CNC-Gear Grinding Center KAPP NILES KX 500 FLEX
Details
| Make: | KAPP NILES |
| Type: | KX 500 FLEX |
| Built: | 2009 |
| Control: | SINUMERIK 840 D |
Description
The KX 500 FLEX gear grinding machine from German manufacturer KAPP NILES is designed for both generating and profile grinding of gears and pinions. It can process workpieces up to a diameter of Ø 500mm and a length of max. 1,000mm.
The machine is equipped with a rotary indexing table on which the tailstock, an NC dressing device and the workpiece spindle are mounted. It has a robot interface for automatic loading, but it can also be loaded manually if necessary.
Rotary indexing table CRT
Equipped with:
- Profile dresser fab. GSN for profile dressing grinding wheels and grinding worms (B3 axis)
- Dressing ruler for head dressing of grinding worms
- Workpiece spindle (C-axis)
- Counterholder with vertical movable NC-tailstock
- Driving range 270°
- Max. Swivel speed 210 °/s
Equipment & Accessories
- Basic machine KX 500 FLEX with control Siemens Sinumerik 840D und NC tailstock
- Modem connection (analog)
- Automation interface (hardware + software) for robot loading
- Cooling lubricant system (HOFFMANN type HSF 150) with oil mist suction system
- Automatically opening and closing loading door
- Automatically opening and closing work area door
- Preparation of the machine for the use of an attachment spindle
- Dressing device for profile grinding wheels and grinding worms
- Separate head dressing
- Automatic balancing unit make DITTEL
- Measuring device for external gears
- Swiveling measuring probe holder
- Gear measuring sytem
- Fume separator incl. exhaust system
- Full enclosure of the working area
- Electronic operating handset
- Machine light
- All axes and spindle in digital drive technology SIMODRIVE 611 D
- Machine operating hours: ca. 31.500 h
| Working area | |
| Nominal workpiece diameter | 500 mm |
| Max. Workpiece length | 1.000 mm |
| Max. Radial travel (X-axis) | 525 mm |
| Max. Tangential travel (Y-axis) | 250 mm |
| Max. Tooth width (Z-axis) | 520 mm Max axial travel |
| Module range gear grinding | 1,0 - 8 mm |
| Module range profile grinding | 0,5 - 12 mm |
| Grinding spindle swivel angel (A-axis) | +/- 45 degrees |
| Grinding spindle (B-Axis) | |
| Max. Speed | 7.500 1/min |
| Max. Dimension grinding wheel | Ø 320 |
| Integrated autom. balancing device | Make DITTEL |
| Profile-Dressing unit GMN TSE 100cg (B3-Axis) | |
| Power | 1,25 kW (S1) |
| Speed | 6000 min-1 |
| Diameter dressing wheel | 100 mm |
| Dresser in single roll design | |
| Feeds & rapid traverse | |
| X-Axis | 20.000 mm/min |
| Y-Axis | 10.000 mm/min |
| Z-Axis | 10.000 mm/min |
| A-Axis | 50 °/s |
| Dimension & Weight | |
| Space requirement approx. l x w x h | 6,8 x 5,3 x 3,2 m |
| Machine weight approx. | 11.200 kg |
| Connection data | |
| Total connected load approx. | 80 kVA |
| Operating voltage | 400 V |
| Operating frequency | 50 Hz |
| Control voltage | 24 V DC |