CNC-Bevel Gear Cutting Machine KLINGELNBERG OERLIKON C42
Details
| Make: | KLINGELNBERG |
| Type: | OERLIKON C42 |
| Built: | 2005 |
| Control: | SINUMERIK 840 D |
Description
The OERLIKON C42 is a spiral bevel gear cutting machine, intended for soft cutting of spiral bevel and hypoid gears. The machine processes workpieces up to size Ø 425mm with normal modulus 1.5 - 8.5 mm in continuous process and workpieces with normal modulus 1.5 - 9 mm in single piece process.
Designed with Siemens Sinumerik 840D control for medium and large series production of spiral bevel gears and hypoid gears, the machine particularly meets the requirements of the agricultural and commercial vehicle industries.
Concept & design
- CNC machine with 6 axes for gear cutting of ring gears and pinions in one or more setups
- Operator guidance in dialog via Windows
- Programmable loading position
- Easy ergonomic loading
- Especially suitable for medium and large series production of spiral bevel gears and hypoid gears for the automotive and commercial vehicle industry
- Operates on both the continuous part process and the single part process, so is suitable for all common Oerlikon and Gleason processes
- Allows the use of all Oerlikon and common Gleason cutterhead types
- Good accessibility of the cutter head
- Short setup and changeover time
- Allows infinitely variable cutting speed and feeds with selectable duty cycles
- Provides all requirements for subsequent grinding on spiral bevel gear grinding machines
- Machine software for a gear cutting process
- Electrical equipment standard Klingelnberg for 3x 400V, 50Hz, control voltage 24V DC
- Switch cabinet cooler
- Working spindle with cone 58,2 mm (cone no. 14) with adapter for Oerlikon cutter heads
- Full space protection
- Automatic sliding door
- Coolant unit complete incl. magnetic chip conveyor system
- Hydraulic unit free standing
- Clamping stroke monitoring
Equipment & Accessories
- CNC control Siemens Sinumerik 840D, storage of geometry and setting data for approx. 250 workpieces
- Electrical equipment standard Klingelnberg for 3x 400V, 50 Hz, control voltage 24V DC
- Cooler for electrical cabinet
- Working spindle with cone 58,2 mm (cone no. 14) with adapter für Oerlikon cutter heads
- Full space protection
- Automatic sliding door
- Coolant unit complete, with magnetic chip conveyor system
- Hydraulic unit free standing
- Clamping stroke monitoring
- Deburring unit for rotating cutter
- Deburring unit with fixed contour chisel
- Secondary deburring unit self-sufficient
- Planar system monitoring workpiece
- Planar system monitoring workpiece - Cleaning system
- Chip blowing device
- Workpiece free blowing device
- Brake for B-Axis
- Coolant lubricant system
- Loading door
- Maintenance door on the left side of the machine
- Safety door operated by electric motor
- Second measuring system B-Axis
- Clamping system monitored by analog sensor
- Dust extraction
- Program hours approx. 40.000h, spindle hours approx. 28.000h
| Workpiece data | Continous process | Single-indexing process |
| Max. Workpiece diameter | 425 mm | 425 mm |
| Normal modul range | 1,5 - 8,5 mm | 9 mm |
| Largest tool width | 65 mm | 65 mm |
| Spiral angle | 0 - 60° | 0 - 60° |
| Number of teeth | 6 - 180 | 6 - 180 |
| Max. gear ratio Transmission ratio | 1 : 10 | 1 : 10 |
| Min. transmission ratio | 1 : 1 | 1 : 1 |
| Tool data | Continous process | Single-indexing process |
| Cutter head radius | 62 - 160 mm | 5 - 12 mm |
| Knife group numbers (Oerlikon) | 5 - 19 | |
| Dimension & Weight | ||
| Footprint L x W x H | ca. 5,45 x 2,5 x 2,5 m | |
| Machine weight approx. | 16.000 kg without accessories | |
| Connection data | ||
| Total connected load approx. | 60 kVA | |
| Operating voltage | 3 x 400 V | |
| Operating frequency | 50 Hz | |
| Control voltage | 24 V DC | |
| Fuse protection | 100 A | |
| Compressed air connection | 6 -10 bar |