used Gantry-high-bed Portal Miller FOOKE ENDURA 704 LINEAR
| manufacturer: | FOOKE |
| type: | ENDURA 704 LINEAR |
| built: | 2015 |
| control: | HEIDENHAIN iTNC 530 HSCI |
Highly dynamic Gantry-high-bed Portal Milling Machine in compact design
Portal moving in X direction
Machine bed in rigid cast iron, side walls, cross slide and portal as welded steel construction, walking beam in cast iron.
Foundationless installation of the machine. Due to the inherently rigid machine bed, only a standard industrial floor,
approx. 300 mm thick, steel-reinforced, is sufficient for installation. A special foundation, however, is not required.
The machine is installed and aligned by means of fixators with anchor bolts.
| FIELD OF APPLICATION: | |
| Machining of structural parts for rail vehicles and the aerospace industry | |
| Model and prototype construction | |
| Mold design |
| MATERIALS AND MACHINING: | |
| Finishing of steel and cast iron | |
| Roughing of aluminium, zamak, CFK/GFK | |
| plastics, wood and ureol |
Technical Equipment/Features
| travels: | |
| longitudinal movement (X-axis) | 2.200 mm |
| lateral movement (Y-axis) | 3.500 mm |
| vertical movement (Z-axis) | 1.500 mm |
| max. workpiece size for 5-sided machining (tool length 100 mm) Y=2.760 mm, X=1.460 mm, Z=1.130 mm |
|
| clamping table: | |
| clamping surface | 3.500 x 2.100 mm |
| T-slots | 22 mm distance 200 mm |
| max. load | 1.000 kg/m2 |
| feeds, rapid traverse: | |
| feed X-, Y- and Z-axis | 5-65.000 mm/min. |
| rapid traverse X-, Y- and Z-axis | 65.000 mm/min |
| acceleration | up to 3,5 m/sek2 |
| axle drives: |
| In the linear axes (X,Y,Z) water-cooled linear motors, X-axis as GANTRY-axis. |
| fork milling head no.4, with torque-motor-drives: | |
| A-axis (spindle swivel axis) | |
| swivel angle | 220° +/- 110° |
| swivel torque (simultaneous) | 500 Nm |
| holding force (clamped) | 3.000 Nm |
| speed | 360 °/sek |
| axis acceleration | 800 °/sek |
| direct measuring system - distance coded | |
| C-axis (milling head rotation axis) | |
| swivel angle | 550° +/-275° |
| swivel torque (simultaneous) | 500 Nm |
| holding force (clamped) | 3.000 Nm |
| speed | 360 °/sek |
| axis acceleration | 800 °/sek |
| direct measuring system - distance coded | |
| Base-Tool-Length (pivot point A-axis to spindle nose): 270 mm | |
| For heavy machining works, i.e. higher process forces, both rotary axes can be clamped. Of course, the two rotary axes can also be used for simultaneous milling. |
|
| high frequency milling spindle: | |
| manufacturer | FISCHER Typ MFW |
| power 100/60% ED | 42 /48 kW |
| speed range stepless adjustable | 0-24.000 min-1 |
| torque | 76 Nm, 0-6.000 min-1 |
| tool taper | HSK 63 - DIN 69893 Form A |
| ball bearing lubrication | oil-air lubrication |
| automatic tool clamping | 25.000 N tension force |
| CNC-control: | |
| HEIDENHAIN iTNC 530 HSCI |
| automatic tool changer ATC: | |
| tool places | 68 places |
| tool diameter max. | 140/70 mm, side places free/occupied |
| tool length max. | 400 mm |
| tool weight max. | 8 kg |
| change position | vertikal |
| guides, drive and measuring systems |
| • All linear axes with linear motors make SIEMENS - water-cooled • Both rotary axes of the milling head with torque motors • Direct measuring systems for X, Y and Z axes made by HEIDENHAIN • X-, Y- and Z-axis guidance by means of high-precision linear guides for highest precision and dynamics |
| chip conveyor |
| • 1 pc. hinged belt chip conveyor installed in Y-direction in front of the machine table • Drop-off height approx. 1.100 mm |
| coolant equipment make KNOLL 450 S-2 |
|
• tank volume approx. ca. 950 l |
| dimensions, weight: | |
| floor space machine l x w | ca. 6,5 x 4,5 m |
| total height | ca. 5,6 m |
| machine weight ca. | 34.000 kg |
| electrical connection data: | |
| protection value | 250 A |
| operating voltage | 400 V |
| operating frequency | 50 Hz |
| power (Pmax.) | 138 kW |
| power(Peff.) | ca. 60 kW |
| Network type: TN-C network with overcurrent protection device according to VDE 0100 No residual current protection device may be installed! The customer must provide separate connections for the ENDURA machine and for additional units, e.g. an exhausting system. |
|
| equipment/accessories |
| • Highly dynamic Gantry-high-bed Portal Milling Machine in compact design Portal moving in X direction. • Machine bed in rigid cast iron, side walls, cross slide and portal as welded steel construction, walking beam in cast iron. • Foundationless installation of the machine. Due to the inherently rigid machine bed, only a standard industrial floor, approx. 300 mm thick, steel-reinforced, is sufficient for installation. A special foundation, however, is not required. The machine is installed and aligned by means of fixators with anchor bolts. • The linear axes (X,Y,Z) are equipped with water-cooled linear motors made by SIEMENS. The X-axis is designed as a GANTRY-axis. • The linear and rotary axes are equipped with direct measuring systems. • The Z-axis drive is supported by highly dynamic pneumatic cylinders (weight compensation). • The linear axes are equipped with a safety system which brakes and safely holds the axes in case of voltage loss. The linear axes are equipped with hardened and ground, backlash-free preloaded linear-guideways. • The guideways are protected by bellows. • All guideways as well as the counterbalance cylinders, which have to be lubricated with grease or oil, are equipped with catching systems so that excess lubricant is collected in a controlled manner and the workpieces cannot be contaminated. The workroom is closed all around. • A top cover prevents dust form escaping unhinderd from the work area and also limits the upward flight of chips. • The front part of the cover (loading side of the machine) can be manually unlocked or locked so that the machine can be loaded and unloaded by crane or forklift truck. • The working area is illuminated with fluorescent tubes (IP 54, protected against water jets and solid foreign bodies). • 2-axis simultaneous fork-milling-head No. 4, • high frequency milling spindle make FISCHER, 24.000 min-1, HSK 63 • CNC-control HEIDENHAIN iTNC 530 HSCI •Portable electronic hand wheel (radio) •68-fold tool changer •Compact coolant system make KNOLL •3-D radio probe make M&H, Type 20.41 MULTI •Laser tool control system HEIDENHAIN, Type TL Micro 300 •Emulsion mist exhausting system •Prepared for additional external exhausting system •Chip conveyor •Milling head mechanics overhauled •Change of milling spindle on 25.Oct.2018 at 9.911 spindle hours •Operating hours: control ON 38.595 h, Machine ON 32.535 h, Prog.Run 13.390 h, Spindle 13.466 h, Axes 13.230 h |