used 5-axis horizontal Table Type Borer UNION TC 150

manufacturer: UNION
type: TC 150
built: 2007
control: HEIDENHAIN iTNC 530
Maschine ab Standort verfügbar

Technichal Equipment / Features

The UNION TC-150 is a 5-axis table boring machine for the effective multi-sided machining of medium-heavy workpieces. The horizontal drilling and milling machine in cross table design is equipped with a working spindle Ø 150mm and a tool magazine with 60 magazine places and automatic tool changing system. The working table with a clamping surface of 1.600x2.000mm can hold workpieces up to a weight of 10 tons. The main spindle has a maximum torque of 2,179 Nm and can deliver up to 46kW at 3,000 rpm. A coolant system with paper band filter system, internal (20 bar) and external (3 bar) coolant supply as well as a special rotary housing, mounted on the table, complete the features of this boring mill type UNION TC-150.
working area:
X-Axis, lateral movement table 2.500 mm
Y-Axis, vertical movement spindle unit 2.500 mm
Z-Axis, longitudinal movement column 1.500 mm
W-Axis, movement quill 750 mm
B-Axis, rotary movement table 360 Grad
B-Axis, number of positions 360.000 x 0,001°

 

machining unit:  
Ø quill 150 mm
Fixed spindle nosing, length   370 mm
Fixed spindle nosing, diameter 280 mm
Shortest distance, spindel nose to mid of table 850 mm
Lowest position above table surface 0 mm
Spindle taper (short taper acc. to DIN 69871) ISO 50
Spindle power S1 (100%) / S6 (60%) 37/46 Nm
Max. torque at spindle 2.179 Nm
Spindle speed, continuously variable 5-3.000 min-1

 

NC-Rotary Table:  
Clamping surface 1.600 x 2.000 kg
Center hole in table 100 mm H6
table load (max.150mm outside table center) 10.000 kg
T-slot width 28 mm
T-slot distance 160 mm
Number of positions 360.000 x 0,001°
max. travel speed:
Max. Feed range for X-, Y-, Z- and W-Axis 6.000 mm/min
Rapid traverse for all linear Axes 15.000 mm/min
B-Axis 3 m/min

 

data for electrical installation:
Operating voltage 3-400/230 V
Frequency 50 Hz
Power requirement 90 kVA

 

tool magazine:
Type chain magazine
Number of tools 60
max. tool-Ø adjacent slots occupied 125 mm
max. tool-Ø adjacent slots free 250 mm
max. tool length 500 mm
max. tool weight 30 kg
max. tilting moment 50 Nm
design features:

Machine
Backlash-free ball screws in all linear axes
Direct, absolute linear scales in all axes manufacturer HEIDENHAIN

Machine bed
Broad, strongribbed steel construction, 4-lane bed
Pretensioned compact roller linear guides for backlash-free guidance of the slides
Column and machine bed are rigidly connected to each other

column
Massive ribbed cast-iron column in box design
Pretensioned compact roller linear guides for backlash-free guidance of the headstock
Full covering on column for the vertical movement of spindle

Spindle unit
Rigid casting design
Bearing of spindle unit with high-precision pre-tensioned angular contact ball bearings,
lifetime lubricated mounted in the forward fixed spindle extension
Automatic shifting of the two speed series via auxiliary gearbox with hardened gears and oil cooling
Power transmission to boring spindle via low-noise V-belt transmission
Nitrogen hardened high-precision balanced boring spindle, axially adjustable, can be positioned in
any angle, guarded against coolant and chips through labyrinth seal
Rigid casting design

Table group
Cross-slideable and rotatable clamping table in cast iron version with pre-tensioned compact roller linear guides with high rigidity for longitudinal and transverse adjustment, together with the headstock vertical adjustment, guarantee stick-slip-free circular interpolation.
B-Axis with low-friction, hydrodynamic sliding guide with plastic coating. Backlash-free table adjustment (B-axis) with optimized double pinion drive. Table bearing with a radial and axial precision roller bearing.
Table underside with plastic-coated sliding guide
Hydraulic segment clamping
Accessories:
Partial enclosure of the work area, special enclosure at the table - movable all round
Operating mode 3
Chip conveyor
Coolant system for internal & outside cooling 30l/20 bar, 50l/3 bar
Coolant cleaning by band filtration unit, coolant tank content 990l
Tool magazine 60 places, automatic change
support bearing
Torque monitoring of the working spindle
minimum lubrication instead of emulsion coolant
3D remote radio touch probe